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Thermoform packaging process

Thermoformed Packaging

If you are looking for high-quality custom thermoformed packaging 
and you need it fast at a great price, J&J Packaging is ready to help. We currently produce over 230 million thermoformed packaging pieces per year.

Capabilities

  • Blisters, Clamshells, Tri-Folds, Display(POP) Trays and Material Handling Trays
  • Custom & Innovative Designs
  • 3-D Image Renderings & Custom Prototyping
  • Custom Tooling
  • Lead Time 3-4 Weeks from Final Design to Finished Production

J&J Packaging will work with you to design, develop and produce all the thermoformed
packaging components for all your custom packaging needs. In addition, we can use our paperboard packaging facilities to manufacture the paperboard and card parts that you’ll need for the completion of your thermoformed packaging. For a total thermoformed custom packaging solution, our contract packaging services can even load and seal your products into one complete package!

Thermoform Resources

  • 56 thermoformed packaging production lines
  • Six Sencorp 2500s and one Sencorp 1600
  • 450 full-time production associates, seasonal peak exceeds 1200 employees 
  • Operate 3 shifts, 5 days per week
  • On & Off line match metal die cutting
  • Complete in house design and tooling department

Materials

  • PVC – Poly Vinyl Chloride
  • Utility PS – Polystyrene Opaque or Minimal Color Choice
  • HIPS – High Impact Polystyrene; virgin material, opaque, many PMS color choices
  • PET – Polyethylene-Terephthalate
  • RPET – Recycled Polyethylene Terephthalate
  • PETG- Polyethylene Terephthalate Glycol
  • CO-EX – High Impact Polystyrene With a Crystal cap for Super High Gloss Applications
  • Others – ABS, HDPE, LPDE
  • Material thicknesses range from .0075 gauge through .080 gauge

Common Types of Thermoform Packaging 

  • Face Seal Blisters: PVC or PET formed cavities designed to attach to the front of a printed card
  • Trapped Blisters: PVC or PET formed cavities that are trapped between folded or two piece paperboard.
  • Clamshells: Thermoformed package that sandwiches the product between two formed sides; usually holds a printed card inside with product, two-piece, hinged and tri-fold.
  • Formed Trays: Most often used for internal packaging and product presentation but this term can also apply to POP trays that hold product on counter tops and shelves.

J&J Packaging will work with you to greatly increase your speed to market with our complete packaging solutions – one vendor and one lead time.

thermoform packaging process

 

 



For more information on the products and contract packaging services that J&J Packaging provides or for a quote please Contact Us.


924 South Meridian, Sunman, Indiana 47041 · Phone 800.446.4844 · www.jjpackaging.com